Grinding Products and Services that Add Value to Mining Operations

ME Elecmetal | April 6, 2022 | 3:08 pm

ME FIT System® programs provide customized solutions according to individual customer requirement profiles, production strategies and productivity goals. We combine integrated analysis of operational information as available, with data generated through our own simulations, and more than 100 years of experience in data analysis, parts design and manufacturing. We validate our performance through controls and measures to monitor our solution’s impact on our client’s key performance indicators: productivity, reliability, availability, safety, efficiency and / or energy consumption. Our products help us constantly add value to our customers’ comminution processes through liner and grinding media design, technology, quality and continuous improvements.

Products and Services that Make a Difference

Mill Liners

Grinding mill liners are subjected to severe impact and high abrasion. They must be manufactured using the best technologies and designs for superior strength and durability. That is why we make sure we offer customers the best possible solutions for every challenge and mill type.

Our liner designs and materials are developed to deliver maximum wear life and throughput in both high-impact and high-abrasion applications, regardless of the type of mill — AG,

SAG, ball, tower or rod mill. ME Elecmetal is always working on the next generation of alloys to increase wear performance and grind efficiency.

ME Elecmetal works closely with operators and plant maintenance crews to monitor wear performance and production rates, customizing each liner for the best possible performance. All variables are considered in this analysis — from the characteristics of the ore and the customer’s operative strategies, to their production goals

ME Elecmetal’s innovative liner and alloy designs deliver proven, world class performance, while minimizing costly reline and downtime. Our liners are manufactured according to the highest quality standards and state-of-the-art technology and engineering, resulting in the most reliable, lowest total-cost-of-ownership-solutions for our customers.

Grinding Media

ME Elecmetal designs, manufactures and supplies the highest quality forged steel grinding media for SAG and ball mills in the world. Our extensive field experience, engineering and consulting expertise enables us to accurately analyze operational data, so we can support our customers to achieve continuous improvement in their grinding processes. The process begins when we deliver the grinding media to your site and ends when your final product exits the mill.

Our experience and large-scale grinding media production capacity have positioned ME Elecmetal as a strategic partner in the global mining market. Our experienced and knowledgeable sales and application engineers can help you monitor and improve your processes by collecting and analyzing operating data, improving media charging practices and offering solutions to optimize your grinding media consumption and improve throughput.

ME Elecmetal carries a wide range of ball products to suit customer grinding applications and operational requirements. Our large-scale global production capacity makes ME Elecmetal a reliable and consistent quality supplier.

Crusher Wear Parts and Safety Tooling

ME Elecmetal is the leader in offering wear solutions to crusher operators. We provide wear parts for primary, secondary and tertiary crushing applications for the mining, aggregate and recycle industries with optimal designs and alloys specifically developed for each application. We will help tackle any customer challenge, while striving to maximize the benefits we provide. We can adapt to any type of equipment customers may have on site.

With a focus on safety, durability and ease-of-use, ME Elecmetal

also offers a full line of Crusher Safety Tooling products designed to help you get the job done safer, faster and smarter! Our products include:

Primary corrals
Dump pans
Setting fixtures
Crusher nuts
Power shackles
Spider hooks
Customized solutions

There is an increasing demand in the mining industry for technology capable of optimizing processes, equipment and performance. ME Elecmetal believes there is always room for improvement. We focus on delivering tailor-made technology solutions for grinding and crushing applications, with a complete offering of optimization tools, including wear monitoring, to further improve efficiency and provide our customers with timely information.

ME Elecmetal’s technical support and training goes above and beyond standard services offered by other suppliers. These services include DEM and FEM simulation services, 3D laser scanning for wear analysis, reline optimization, continuous improvement programs and grinding circuit optimization.

3D DEM Simulations

FEA Simulations

Load levels, water percentage, speed, liner design, ball mill size and bolt torque are some of the variables that come into play, and digitization allows these variables to be addressed individually, or in combination to gain a better understanding of the operation.

Mutual Collaboration Builds Trust

ME Elecmetal’s solutions are possible because of the mutual collaboration with our customers and our technical team. The knowledge and deep understanding of the unique challenges at each mining operation help us provide solutions to positively impact priority KPIs. We align with the priorities of our customers, positioning ME Elecmetal as a true strategic partner in mining.

Contact Us Today!