Column: Market turbulence won’t slow aluminum’s green drive

Aluminum steel rolls. Credit: Canada West Foundation

(The opinions expressed here are those of the author, Andy Home, a columnist for Reuters.)

These are turbulent times for the global aluminum market.

Aluminum has for years been characterized by chronic oversupply thanks to China’s relentless build-out of primary smelting capacity.

Now, however, buyers in Europe and the United States are paying up record high premiums to get hold of physical metal.

The Chinese aluminum juggernaut has run out of momentum and smelters in Europe are powering down as a rolling energy crunch takes a rising toll on the region’s producers.

London Metal Exchange (LME) stocks are disappearing to fill gaps in the supply chain. Even after its recent tumble LME three-month metal at a current $2,860 per tonne is trading at levels last seen in the great bull market of 2008.

None of which, it seems, is going to slow down the drive towards green low-carbon aluminum with some of the world’s largest buyers this week committing to purchase a minimum of 10% of near-zero carbon metal by 2030.

Green alliance

The newly-formed aluminum branch of the First Movers Coalition comprises automotive companies Ford and Volvo Group, packaging company Ball Corp, aluminum products manufacturer Novelis and trade house Trafigura.

The Coalition, led by the World Economic Forum and the US government, is aimed at tackling carbon emissions in heavily emitting sectors such as steel, shipping, and aviation. And now aluminum.

The light metal is a key enabler of the green energy transition. It is a material of choice for electric vehicle (EV) battery casings and solar panels as well as offering light-weighting across multiple transport applications.

However, producing aluminum is an energy-intensive process, the global sector accounting for around 2% of greenhouse gas emissions, including over one billion tonnes per year of carbon dioxide.

Column: Market turbulence won't slow aluminium's green drive | Reuters

The paradox is encapsulated in an EV battery. Aluminum accounts for only 1-2% of the cost but 17% of the carbon impact, according to Torbjörn Sternsjö, senior advisor at Swedish products group Granges, speaking at CRU’s London aluminum conference.

This is a problem given ever more automakers are committing to carbon-neutrality – as early as 2035 in the case of Porsche.

From low carbon…

Coal is still the globally dominant source of power for smelting aluminum, reflecting the market dominance of China, which last year accounted for around 58% of the world’s primary output.

Within China, there has been a rush to swap coal-fired capacity for new plants in hydro-rich Yunnan province but spaces are fast running out and most of the country’s smelters continue to run on captive coal plants or draw energy from coal-based grids.

Changing the source of power from fossil fuel to renewables is the fastest way of lowering primary aluminum’s carbon footprint.

Outside of China, the rush to go green has been led by those producers with large captive hydro generation capacity.

The LMEpassport for ESG accreditation now lists several aluminum producers, including Russia’s Rusal, U.S. operator Century Aluminum, Indonesian producer Asahan Aluminium and smelters in France (Dunkerque) and the United Kingdom (Lochaber).

All have disclosed carbon equivalent footprints of 0-4 tonnes per tonne of aluminum, referencing research house CRU’s Emissions Analysis Tool.

No one yet can make it to zero on a commercial basis.

The new green aluminum coalition accepts that its 10% purchase commitments for near-zero metal will be dependent on “advanced technologies not yet commercially available”.

…To no carbon

The collective race to get to zero or near-zero aluminum is already underway, led by ELYSIS, a joint venture between Alcoa and Rio Tinto.

It requires the replacement of the carbon anode in the electrolytic smelting process. The anode accounts for 1.9 tonnes of carbon per tonne of aluminum, the largest remaining carbon problem for a renewables-powered smelter, according to Tim Murray, chief executive of Cardinal Virtues Consulting, also presenting at the CRU conference.

The anode being trialed in the ELYSIS process results in zero direct emissions, a much longer anode life, and 15% lower costs, Alcoa chief operations officer John Slaven told delegates.

If the smelter is fed with “green” alumina, the carbon impact falls below 1 tonne per tonne of metal, freight accounting for most of the residue.

A processing path to near-zero primary aluminum is starting to take tangible shape.

No green sanctions

There has been concern that aluminum’s race to go green would be abruptly halted by Russia’s invasion of Ukraine and the possible sanctioning of Rusal metal.

Rusal is already a major supplier of low-carbon aluminum from its hydro-powered smelters in Siberia and is itself working on inert anode technology.

Fortunately for carbon-conscious buyers, the company was already put through the U.S. sanctions process in 2018, resulting in owner Oleg Deripaska (still sanctioned) giving up control of the company.

That shields Rusal this time around. So too do memories of the sanctions supply-chain disruption which stretched from Guinean bauxite mines to European automakers.

Rusal’s significance as a supplier, particularly to Europe, will only increase as buyers look for low-carbon metal.

No green premium…yet

The First Movers Coalition is intended to create a decarbonization tipping point for individual sectors centred on future purchase commitments.

The incentive for suppliers will be a premium for their low-carbon aluminum, according to Trafigura chief executive Jeremy Weir.

Such a green premium remains conspicuous by its absence at the primary metal stage of aluminum’s process chain.

And it might not appear for long at all, Colin Hamilton, commodities analyst at BMO Capital Markets, told the CRU conference.

Rather, a green premium would simply be a “stepping-stone to low-carbon becoming the prime market and anything else sub-prime.”

We may not have to wait much longer to find out because the drive to zero-carbon aluminum has just accelerated.

(Editing by Kirsten Donovan)

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